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RELIABILITY WIRE - by www.ReliabilityDirect.com

Vibration, Balancing, Alignment, Ultrasound, Oil Analysis & more...

Volume 7, Issue # 1 - May, 2006

In This Issue

New Products: Check out the largest e-catalog for Condition Monitoring

Ask The Expert: How do Ultrasonic Leak Detectors work?

What's Hot:  Seriously Cool tools for Less than $1,000.00!

Visit our Suite of PdM Websites

New Products: What's New at the Largest e-Catalog for Condition Monitoring

  • The ThermoHAWK™ Series non-contact, pen-sized IR thermometers are extremely compact with Keychain attachment and digital display

  • Easy-Laser BTA Digital 2 is the perfect tool for accurate sheave and pulley alignment. Mounted in a few seconds, immediately showing the offset and angle between the sheaves/pulleys, making it very easy to correct the misalignment with a "live" digital readout.

  • The Ex-GSM 01 Cellular Phone is FM Certified for use in Class I Div 2 environment. The Ex-GSM 01 supports the GSM standard for wireless communication, such as calls, messaging and browsing. The integrated push-to-talk function provides direct voice communication comparable to two-way radios (depending on your network operator or service provider). The included headset HS-8 allows hands-free conversation inside and outside the Ex-hazardous area.

  • EXTECH 382075 3-Phase True RMS Clamp-On Power Analyzer

    Measures, computes, and displays 3-Phase Power on balanced or unbalanced loads.

Ask The Expert:  How do Ultrasonic Leak Detectors work?

Courtesy of Superior Signal, Inc. - makers of the AccuTrak series of leak detectors.

The principle of operation of ultrasonic leak detectors is based on turbulent flow. For a leak to happen there must be an opening in the system that carries a gas or fluid. Normally, these openings are not clean smooth holes, but passages through cracks with many jagged edges and internal chambers. Fluid or gas escaping through an "orifice" like this, is forced into turbulence (random circular-like motions).

Turbulent flow has a high content of ultrasound. This is sound which is above the human hearing range, but can be heard with the detector, and traced to its source. It is important to remember that a piece of straight tubing connected to a gas supply and left free to exhaust into the atmosphere will not generate sound if the volume of gas through it is such that turbulence does not take place. Yet for that same flow, an opening as small as 0.005 of an inch could generate enough sound to be heard several feet away.

The intensity of sound generated at a leak is a very complex function of the viscosity, the temperature, the speed the fluid is moving, the Raynolds number, the pressure differential across the leak, and the physical dimensions and characteristics of the orifice. This is why it is possible for a smaller leak to generate more sound than a larger one.

Ultrasonic leak detectors "hear" leaks, therefore the sensitivity can not be accurately stated in terms of cc/sec, parts per million, or ounces per year. The proper specification for these types of detectors is decibels. The amount of sound pressure created by the leak will determine its ability to be detected ultrasonically.

When comparing to gas specific detectors which are extremely sensitive, remember, the instrument was tested under controlled laboratory conditions, and the ability to actually locate small trace gases, especially in a windy outdoor environment is extremely limited. It is physically impossible for an ultrasonic detector to locate a leak such as .5oz per year because there is no turbulent gas flow involved. A leak of .5 oz. per year is equivalent to a loss of 1 pound in 32 years!

Realistically, an ultrasonic detector will detect most of the leaks you encounter on a regular basis. It is the only instrument which will pinpoint a vacuum leak, or detect any pressurized gas in any system. It is also more accurate for detecting larger leaks because its sensor will not become saturated or false alarm from the presence of gas in the atmosphere. Because ultrasonic detectors do not "sniff" out the gas, they can easily locate a leak under windy conditions.

What's Hot: Seriously Cool Tools for less than $1,000.00

  • The RH101 monitors Relative Humidity and Temperature in factories, clean rooms, offices, and greenhouses. Takes non-contact Infra Red surface temperature measurements in hard to reach areas such as heating and air conditioning ducts.

  • The EX-470 is a combination True RMS Autoranging Multimeter and IR Thermometer. Download Demonstration Video

  • Easy-Laser® BTA compact is the perfect tool for sheave and pulley alignment. Mounted in a few seconds, the laser line projected onto the targets allows you to quickly ascertain and correct the misalignment.

  • Oil Safe® is the professional lubricant storage and dispensing system that makes topping up and re-filling easier, faster, safer and cleaner.

  • The H-4 DC Safety Lamp is a powerful flashlight certified for use in explosive-hazardous areas.

May Contest: Answer and you may win a ThermoHAWK IR Thermometer!

SKF has introduced a new improved performance automatic lubricator. The new System 24 offers:

  • Increased reliability at high temperatures
  • Intrinsically Safe for use in hazardous areas (including mines)
  • Easy to remove end cap
  • Simpler installation
  • Flexible time setting period ranging from 1to 12 months.
  • Offer in two sizes: ___ ml and ___ ml

Send your answer to dgallagher@reliabilitydirect.com: Subj: May Contest

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