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RELIABILITY WIRE by www.reliabilitydirect.com

Volume 3, Issue # 5 - May, 2002

Vibration, Balancing, Alignment, Ultrasound, Oil Analysis & more...

www.reliabilitydirect.com is proud to be the winner of the 2002-2003 Golden Web award for excellence in e-commerce!

In This Issue: 

New Products: New Additions to the RDI On-Line e-commerce catalog

Ask The Expert: Laser vs. Dial Indicator Alignment

What's Hot: Best Selling Items form the RDI On-Line Catalog (Over 600+ products)

Recommended Book: Jack: Straight from the Gut by Jack Welch, and John A. Byrne

All Contest Entries Receive Free May issue: Process Plant & Equipment UP-TIME©

April Contest Winner: David J. Serge - MOTIVA LLC

New Products:

The Consulting Caddie Balancing Calculator answers the questions that all professional machinery maintenance personnel have when on the job and under pressure. Single & Two Plane with trim and graphics, Static couple with graphics, No phase (single plane - 4 runs) with graphics, Grinding wheel, 2 or 3 weights with graphics and much more.

Motor Guard is a patented motor testing and protection system designed to monitor winding insulation breakdown in critical duty motors. Meg-Alert has created a patented, automatic, in-line insulation resistance tester and monitor with test capabilities from 500 to 5000 VDC. Downtime and maintenance costs are reduced as critical motors are pulled out of production as part of a preventive maintenance program rather than after a catastrophic failure.

 

EL-FI M20 prevents break downs by supervising the motor load (shaft power measurement). Over- and under-load is detected before the motor is damaged. Using the motor as a sensor, over- and under-load is detected as the instantaneous shaft power is supervised by measuring the input power and by calculating the motor power losses with an unique algorithm. The value of the real motor shaft power is indicated in the display in % of rated power, kW or HP.

 

Accushim Precut Stainless Steel Shims are manufactured from the highest quality, corrosive -resistant stainless steel. The shims are dimensionally uniform and are marked for permanent easy to read identification. The shims come in a variety of standard assortments and each kit is offered in a sturdy metal carrying case with a removal tool.

Ask The Expert: Laser vs. Dial Indicator Alignment

The debate among practitioners of these alignment techniques borders on fanatical. The primary stated advantages of a Laser over Dials is accuracy and speed. There is no denying the latter. A trained craftsman can perform an alignment much faster using a Laser. This can usually be translated directly into increased production. The former, although true, is not a big an issue as most laser alignment manufacturer's would like to point out. In most instances, a trained craftsman can perform a precision alignment with dial indicators.

It is not uncommon to find alignment specialist that utilize a combination of both techniques when performing an alignment correction. Many will use the laser for the actual alignment and dials for runout checks and soft foot indication.

In the end, it is up to the individual to justify the increased cost of a laser system. Reliability Direct offers a variety of Alignment Solutions; from entry level Lasers to advanced Geometric systems - and yes, we still offer quality Dial Indicator systems. What ever tool you choose, take the time to invest in adequate training. Remember, a "skilled" craftsman will perform a precision alignment with either technique.

For additional information on Dial Indicator Alignment, take a look at our application note at: http://www.reliabilitydirect.com/appnotes/rdia.html

What's HOT!

The L80 Laser Pulley Alignment tool clearly shows  parallel and and angular belt misalignment. Simply mount the laser source on the movable  sheave with the adjustable magnetic attachments. Install the three magnetic targets 120º  apart on the stationary sheave. The visual horizontal laser beam will hit the targets.  When all the targets agree the units is in alignment. Only $1,200.00

The Whisper Ultrasonic Leak Detector is ideal for detecting and locating sources of ultrasonic sound. This is accomplished through the use of sophisticated electronic circuitry. This ultrasonic leak detector is unaffected by audible noise, thereby allowing you to hunt for leaks even in extremely noisy shop environments. Only $195.00

ST30 Pro: Infrared Thermometer with 8 point circular laser sighting, which helps define the target being measured. It also has a broad temperature range of -32 to 545°C (-25 to 950°F). Only $249.00

The Nova-Strobe DB Plus is an all digital stroboscope employing the latest microprocessor technology to set the standard for speed measurements and stop motion diagnostic inspection for portable stroboscopes. Our most popular Stroboscope - from $490.00!

Recommended Book: This month's 5 star recommendation

Jack: Straight from the Gut by Jack Welch, and John A. Byrne

Jack Welch is the consummate business leader of our time. This book gives great insight into the thought processes that led to his success by revealing what and who shaped his life from childhood to retirement. Sure, much of Jack Welch is "over the top" but isn't that what we would expect?

Enter Contest - Get Free May Issue of:  Process Plant & Equipment UP-TIME© 

April Contest Winner!  David J. Serge - MOTIVA LLC

April Question # 20: STRAIGHT LEG® Shims are manufactured from the highest quality, corrosive -resistant stainless steel. The shims are dimensionally uniform and electro-etched for permanent easy to read identification.

This month's prize: Raytek MT4 MiniTemp, Pocket Infrared Thermometer. Value $99.00

May Question # 21: The Consulting Caddy Balancing Calculator assists in making corrections by determining

  • ______ _______ calculations for grinding or drilling

  • ___ ____ calculations for weight addition by welding

Send your answer to dgallagher@ghg.net, subject: Question # 21.

If you would like to be removed from the Reliability Wire mail list please send an e-mail to dgallagher@ghg.net with "remove" in the subject line. Please be sure to indicate the specific e-mail to which the newsletter was sent so that we can properly delete from the database.