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Reliability Wire by reliabilitydirect.com
Vibration, Balancing, Alignment, Ultrasound, Oil Analysis & more...
Volume 2, Issue #4, April, 2001
In this issue
  • New Product Additions to our on-line catalog (now over 330 products!)
  • Ask the Expert "What is the difference between the Heavy Spot and High Spot in Dynamic Balancing?"
  • What's Hot?: See Below...
  • Case History: Frame Vibration on Reciprocating Compressor
  • RDI Newsletter Archive
  • Dare to Compare: CMCP vs. CTC vs. Wilcoxon: BNC Switchboxes
  • Case History: Frame Vibration on Reciprocating Compressor
  • CMCP500 Monitor Update
  • Trivia Contest: Win a CURADO 200 Reel and Allstar Rod!
New Product Additions

CMVP40/50 SKF Vibration Pen Plus. As an SKF representative, I sold more Vibration Pens than anyone else in the USA. Now it's available on our web site. A Multi-parameter vibration monitoring tool (that fits in your pocket!), the Vibration Pen plus operates with the press of a button, measuring vibration according to ISO standards and utilizing acceleration enveloping technology to identify a range of bearing, gear mesh and other machinery problems.

S4A Portable Vibration Calibrator is designed to test and calibrate vibration transducers and monitoring systems. Because the Model S4A is portable, it is ideal for testing field mounted vibration transducers, cabling and related accessories. It's the most cost effective, portable shaker table on the market!

L80 PowerLine Laser Pulley Alignment System: Simply mount the laser source on the movable  sheave with the adjustable magnetic attachments. Install the three magnetic targets 120º  apart on the stationary sheave. The visual horizontal laser beam will hit the targets.  When all the targets agree the units is in alignment. This system clearly shows  parallel and angular belt misalignment - only $1,200.00.

Do YOU have a new product suggestion? If so, we'd love to hear about it. Send your product suggestions to dgallagher@ghg.net.

 

Ask the Expert:  Wolf Campbell, P.E.
Question: "What is the difference between the Heavy Spot and High Spot in Dynamic Balancing?"

Answer: A definable relationship exists between the heavy spot and the high spot which depends upon the rotor critical speed. If a rotor never experiences a critical speed throughout its operating range the heavy spot will always be the exerting force resulting in the high spot coinciding with the heavy spot, just as a weight being swung on a string exerts a displacing force on the rotation axis.

As the rotor surpasses the first critical speed the heavy spot and high spot split apart until the they are separated by about 180 . This phenomenon occurs because the rotor now rotates around its mass centerline instead of its geometric centerline, forcing the high spot to be the location of maximum displacement. If the rotor continues to increase its speed and experiences another critical speed the high spot rotates another 180 until the high spot coincides with the heavy spot. This 180 shift in the high spot's relationship to the heavy spot continues as subsequent critical speeds are surpassed.

For additional information about the relationship between critical speeds and the associated phase shift, see the RDI Application Note, System Response (F=MA)@ http://www.reliabilitydirect.com/appnotes/fma.html

For additional information on dynamic balancing check out http://www.reliabilitydirect.com/appnotes/balance.html

 

What's Hot?

Nova-Strobe DB Plus is an all digital stroboscope employing the latest microprocessor technology to set the standard for speed measurements and stop motion diagnostic inspection for portable stroboscopes. It is the Hottest selling item in our entire catalog!

VISGAGE checks oil viscosity on-site; without thermometers or stop watches. The VISGAGE can be used to check any oil from a light spindle oil to heavy gear oils. Regular users of the VISGAGE include nearly every type of industry in the world, i.e., railroads, truck and bus lines, marine fleets, power plants, laboratories, oil distributors, etc.

CMCP811 Balance Weight Starter Kit comes complete with 25 each of 9 different sizes of squirrel cage clips ranging from 0.6 to 13.0 grams and 2 each of 13 sizes of c-clamps ranging in size from 0.1 to 8.0 ounces. The weights come indexed in a rugged, heavy duty, compartmentalized plastic box.

The AccuTrak® VPE-1000 is extremely sensitive to the ultrasonic sound of leaks and friction in industrial systems. So sensitive the VPE-1000 can hear the blink of an eye, yet most background noise will not interfere with detection accuracy. Use the VPE-1000 for a variety of leak detection and plant maintenance applications such as : Steam Traps, Bearing Wear, Valve Testing and Air, Vacuum, Refrigerant and Gas leaks. Perfect for schools, hospitals, hotels and other large institutional or industrial environments.

Newsletter Archive
Interested in back issues of Reliability Wire? They are available on the web site for review and printing at http://www.reliabilitydirect.com/newsletter/newsletterindex.htm
Dare to Compare:   CMCP vs. CTC vs. Wilcoxon: BNC Switchboxes
BNC Switch Box - Fiberglass NEMA 4X: CMCP CTC Wilcoxon
CMCP310-06-FG-01 6 Ch. Switch Box $350.00 $345.00 $370.00
CMCP310-12-FG-01 12 Ch. Switch Box $450.00 $450.00 $525.00
CMCP310-24-FG-01 24 Ch. Switch Box $750.00 $900.00   N/A
CMCP310-32-FG-01 32 Ch. Switch Box $900.00   N/A $2,825.00*
CMCP310-48-FG-01 48 Ch. Switch Box $1,495.00 $1,550.00 $3,200.00*
* Painted Steel
Case History: Frame Vibration on Reciprocating Compressor
A petrochemical plant wanted to upgrade their mechanical vibration switch that they were using for local shutdown on several reciprocating compressors. When properly applied, monitoring Frame Vibration can help prevent catastrophic failures. In the event of a failure, the damage to a reciprocating machine can be reduced. Our solution was to provide a single channel, dual limit solid state vibration monitor. The CMCP1000 is a single channel Vibration Monitor with an integral accelerometer packaged in an explosion-proof housing suitable for NEC Division I hazardous areas. Designed to comply with API670 standards, the CMCP1000 far exceeds the capabilities of competitive vibration switches. The unit also provides a buffered transducer output for detailed diagnostics. The CMCP1000 has a local display in terms of velocity with a full scale range of 0 to 1.0 in/sec. Options include other full scale range selections, filters, use of an external accelerometer, and a local external reset button.
 
CMCP500 Update
CMCP500 series monitors compete with Bently Nevada!    Victories have run the gamut from Power Plants, to Refineries, to Tall Buildings; on machines as diverse as Chillers, Boiler Feed Pumps, Cooling Towers, Fin Fans, Reciprocating Compressors to common API pumps. There are thousands of Bently Nevada 9000 and 7200 series monitoring systems that are no longer being supported. If you have a low channel count, or desires a distributive approach to monitoring that will greatly reduce the installed cost, the CMCP500 series can make the difference. The flexibility of CMCP allows us to configure systems to meet any of your  environmental or application needs. Sample packages that have been successfully bid against Bently Nevada may be viewed on our web site. We recognize that the ordering process for an on-line solution can be somewhat complicated. Let us help you via a conference call or if it is a large opportunity, in a face to face meeting.
 
Trivia Contest
Who's going to win this month's prize? You folk's must love to fish, because we keep getting complimented on the Rod & Reel prize. Answer the question below correctly to be placed in this month's drawing. Win a CURADO 200 Reel and Allstar Rod!
 
Question # 9: Overall Velocity vibration is an excellent measurement parameter for determining rotational and structural problems such as imbalance, misalignment, looseness and stress applied to components. Acceleration Enveloping measures _______________________...?
 

Send your answer to dgallagher@ghg.net and put "Question #9" in the subject line.

To unsubscribe send e-mail to dgallagher@ghg.net with "Remove" in the subject line.

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