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Reliability Wire
by reliabilitydirect.com
Vibration,
Balancing, Alignment, Ultrasound, Oil Analysis & more...
Volume 2, Issue #4, April, 2001
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| In
this issue |
- New Product Additions to our on-line catalog
(now over 330 products!)
- Ask the Expert "What is the difference
between the Heavy Spot and High Spot in Dynamic Balancing?"
- What's Hot?: See Below...
- Case History: Frame Vibration on
Reciprocating Compressor
- RDI Newsletter Archive
- Dare to Compare: CMCP vs. CTC vs. Wilcoxon:
BNC Switchboxes
- Case History: Frame Vibration on
Reciprocating Compressor
- CMCP500 Monitor Update
- Trivia Contest: Win
a CURADO 200 Reel and Allstar Rod!
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| New
Product Additions |
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CMVP40/50
SKF Vibration Pen Plus. As an SKF representative, I sold more
Vibration Pens than anyone else in the USA. Now it's available on our
web site. A Multi-parameter vibration monitoring tool (that fits in
your pocket!), the Vibration Pen plus operates with the press of a
button, measuring vibration according to ISO standards and utilizing
acceleration enveloping technology to identify a range of bearing,
gear mesh and other machinery problems.
S4A
Portable Vibration Calibrator is designed to test and
calibrate vibration transducers and monitoring systems. Because the
Model S4A is portable, it is ideal for testing field mounted vibration
transducers, cabling and related accessories. It's the most cost
effective, portable shaker table on the market!
L80
PowerLine Laser Pulley Alignment System:
Simply mount the laser source on the movable sheave
with the adjustable magnetic attachments. Install the three magnetic
targets 120º apart on the stationary sheave. The visual
horizontal laser beam will hit the targets. When all the targets
agree the units is in alignment. This system clearly shows
parallel and angular belt misalignment - only $1,200.00.
Do YOU have a new product suggestion? If so, we'd love
to hear about it. Send your product suggestions to dgallagher@ghg.net.
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| Ask
the Expert: Wolf Campbell, P.E. |
| Question:
"What is the difference between the Heavy Spot and High Spot in
Dynamic Balancing?"
Answer:
A definable relationship exists between the heavy spot
and the high spot which depends upon the rotor critical speed. If a
rotor never experiences a critical speed throughout its operating
range the heavy spot will always be the exerting force resulting in
the high spot coinciding with the heavy spot, just as a weight being
swung on a string exerts a displacing force on the rotation axis.
As the rotor surpasses the first critical speed the heavy spot and
high spot split apart until the they are separated by about 180 . This
phenomenon occurs because the rotor now rotates around its mass
centerline instead of its geometric centerline, forcing the high spot
to be the location of maximum displacement. If the rotor continues to
increase its speed and experiences another critical speed the high
spot rotates another 180 until the high spot coincides with the heavy
spot. This 180 shift in the high spot's relationship to the heavy spot
continues as subsequent critical speeds are surpassed.
For additional information about the relationship between critical
speeds and the associated phase shift, see the RDI Application Note,
System Response (F=MA)@ http://www.reliabilitydirect.com/appnotes/fma.html
For additional information on dynamic balancing check out
http://www.reliabilitydirect.com/appnotes/balance.html
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| What's
Hot? |
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Nova-Strobe
DB Plus is an all digital
stroboscope employing the latest microprocessor technology to set the
standard for speed measurements and stop motion diagnostic inspection
for portable stroboscopes. It is the Hottest
selling item in our entire catalog!
VISGAGE
checks oil viscosity on-site; without thermometers or stop watches.
The VISGAGE can be used to check any oil from a light spindle oil to
heavy gear oils. Regular users of the VISGAGE include nearly every
type of industry in the world, i.e., railroads, truck and bus lines,
marine fleets, power plants, laboratories, oil distributors, etc.
CMCP811
Balance Weight Starter Kit
comes complete with 25 each of 9 different sizes of squirrel cage
clips ranging from 0.6 to 13.0 grams and 2 each of 13 sizes of
c-clamps ranging in size from 0.1 to 8.0 ounces. The weights come
indexed in a rugged, heavy duty, compartmentalized plastic box.
The AccuTrak®
VPE-1000 is extremely
sensitive to the ultrasonic sound of leaks and friction in industrial
systems. So sensitive the VPE-1000 can hear the blink of an eye, yet
most background noise will not interfere with detection accuracy. Use
the VPE-1000 for a variety of leak detection and plant maintenance
applications such as : Steam Traps, Bearing Wear, Valve Testing and
Air, Vacuum, Refrigerant and Gas leaks. Perfect for schools,
hospitals, hotels and other large institutional or industrial
environments.
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| Newsletter
Archive |
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|
| Dare
to Compare: CMCP vs. CTC vs. Wilcoxon: BNC
Switchboxes |
| BNC
Switch Box - Fiberglass NEMA 4X: |
CMCP |
CTC |
Wilcoxon |
| CMCP310-06-FG-01
6 Ch. Switch Box |
$350.00 |
$345.00 |
$370.00 |
| CMCP310-12-FG-01
12 Ch. Switch Box |
$450.00 |
$450.00 |
$525.00 |
| CMCP310-24-FG-01
24 Ch. Switch Box |
$750.00 |
$900.00 |
N/A |
| CMCP310-32-FG-01 32
Ch. Switch Box |
$900.00 |
N/A |
$2,825.00* |
| CMCP310-48-FG-01
48 Ch. Switch Box |
$1,495.00 |
$1,550.00 |
$3,200.00* |
| *
Painted Steel |
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| Case
History: Frame Vibration on
Reciprocating Compressor |
A petrochemical plant wanted to upgrade
their mechanical vibration switch that they were using for local
shutdown on several reciprocating compressors. When properly
applied, monitoring Frame Vibration can help
prevent catastrophic failures. In the event of a failure, the damage
to a reciprocating machine can be reduced. Our solution was to
provide a single channel, dual limit solid state vibration monitor.
The CMCP1000 is
a single channel Vibration Monitor with an integral accelerometer
packaged in an explosion-proof housing suitable for NEC Division I
hazardous areas. Designed to comply with API670 standards, the
CMCP1000 far exceeds the capabilities of competitive vibration
switches. The unit also provides a buffered transducer output for
detailed diagnostics. The CMCP1000 has a local display in terms of velocity
with a full scale range of 0 to 1.0 in/sec. Options include other
full scale range selections, filters, use of an external
accelerometer, and a local external reset button.
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| CMCP500
Update |
CMCP500
series monitors compete with Bently Nevada!
Victories have run the gamut from Power Plants, to Refineries, to
Tall Buildings; on machines as diverse as Chillers, Boiler Feed
Pumps, Cooling Towers, Fin Fans, Reciprocating Compressors to common
API pumps. There are thousands of Bently Nevada 9000 and 7200 series
monitoring systems that are no longer being supported. If you have a
low channel count, or desires a distributive approach to monitoring
that will greatly reduce the installed cost, the CMCP500 series can
make the difference. The flexibility of CMCP allows us to configure
systems to meet any of your environmental or application
needs. Sample
packages that have been successfully bid against Bently
Nevada may be viewed on our web site. We recognize that the ordering
process for an on-line solution can be somewhat complicated. Let us
help you via a conference call or if it is a large opportunity, in a
face to face meeting.
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| Trivia
Contest |
Who's going to win this month's prize? You
folk's must love to fish, because we keep getting complimented on
the Rod & Reel prize. Answer the question below correctly to
be placed in this month's drawing. Win a CURADO 200 Reel
and Allstar Rod!
Question # 9:
Overall Velocity vibration is an excellent measurement parameter
for determining rotational and structural problems such as
imbalance, misalignment, looseness and stress applied to
components. Acceleration Enveloping measures
_______________________...?
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| Quality
Products at a Competitive Price and the Convenience of Secure, ON-LINE
Ordering!
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Direct Home Page
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