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RELIABILITY WIRE   
Volume I, Issue #4 - October 27, 2000
In this issue
  • New Product Additions to our On-Line Catalog (Now over 270!)
  • Ask the Expert "How can I determine if my belts on my belt driven machine are correctly matched while my machine is still running?"
  • Application note: "Transient Data Analysis"
  • Dare to Compare: RDI vs. CTC and Wilcoxon
  • What's Hot?: Scroll on down and take a look...
  • Case History: Cost Effective Fan Monitoring
  • Trivia Contest: See the Bottom of the Page.
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New Product Additions
AC Line Power Integrity can not be taken for granted. AC Line Monitors  by Pioneer will monitor or troubleshoot line problems by plugging it in to a suitable AC outlet. Displays include line frequency, line voltage and wiring integrity.
 
The Pioneer PK1 Pocket Strobe  is the world's smallest Industrial Stroboscope. It conveniently stops motion, measures speed, and is a bright as a full sized "Pistol Grip" Strobe.
Ask the Expert:  Wolf Campbell, P.E. - SKF Services
Question: "How can I determine if my belts on my belt driven machine are correctly matched while my machine is still running?"
 
Answer: First, listen to the belt drive. Is it making unusual noises such as squealing or thumping. Next, use a manually adjustable strobe
light (like the slick PK1 mentioned above...) to view the belts while they operate. Tune the strobe light flashing rate so that it is slightly slower than the belt speed. The belts should now appear to travel around the sheaves. Now then, assuming you had the fore thought to make a permanent, contrasting mark across all of the belts when they were installed you would now see these marks pass through the strobe light field. If they are all still lined up everything is fine, no individual belt is slipping. If they are no longer lined up, one of two things comes to mind: the belts are mismatched (not the same length) or on the sheave grooves is worn.
Application Note: Transient Analysis
Transient analysis is the study of how various signals change during a machine's process or load change. This analysis is particularly important during a machine's startup or shutdown when critical speeds or natural resonance's are encountered. Observing the overall amplitudes or individual spectra will not be sufficient to document how the entire machine behaves during transient conditions. Data collection modes fall into two general categories: observing transducer output signals with respect to machine speed and observing transducer output signals with respect to time. Sometimes, a combination of the two modes may be required. For details and sample plots depicting Transient Analysis, click on the hyperlink here:  Transient Analysis (Your Browser must be Open...)
Dare to Compare: BNC Switch Boxes
BNC Switch Box - Fiberglass NEMA 4X: RDI CTC Wilcoxon
6 Channel Switch Box $299.00 $345.00 $370.00
12 Channel Switch Box $385.00 $450.00 $525.00
24 Channel Switch Box $650.00 $900.00   N/A
32 Channel Switch Box $775.00   N/A $2,825.00*
48 Channel Switch Box $1,395.00 $1,550.00 $3,200.00*
* Painted Steel
What's Hot?
The Pioneer PDT-2000  Hand Held Tachometer is a hot seller this fall! The palm sized unit measures RPM, Surface Speed & Length, with or without contact. It can also be used to measure the accumulated total of continuously running material such as paper,or wire being wound on a spool, or to check the calibration of on-line counters and totalizers.
 
'Tis the Season to be Aligning... well it seems like it because our High quality Stainless Steel Shims  are moving fast! The shims are dimensionally uniform and electro-etched for permanent easy to read identification. The shims come in a variety of standard assortments and each kit is offered in a sturdy metal carrying case with a removal tool. Shims are also available in any custom assortment to fit your needs. Call 800-899-2241 for any custom orders.
Reliability and PdM related Books
RDI is now affiliated with Amazon.com to provide you access to the best Reliability / PdM resource books. Peruse the book summary and see what other Reliability/Maintenance professionals thought of the content. Purchase on-line via RDI and Amazon.com.
Special Offer!
All Pioneer Products will feature an additional 5% discount if you call our 800 number and use Offer Code 2000. Featured Pioneer Products include their Stroboscope, Tachometer and AC Line Monitors. 
Case History:    Cost Effective Fan Monitoring
An OEM client approached RDI seeking a cost effective solution to monitoring a large number of Air Blowers for a Tunnel project. Our solution was to design the CMCP420VT Loop powered Vibration Transmitter. It provides a 4-20 mA output that is proportional to overall vibration in terms of velocity. The CMCP420VT continuously monitors machinery health and transmits directly into a PLC or DCS for trending, alarm and machine shutdown. In addition, the CMCP420VT provides access to the buffered transducer output for interface to a portable vibration data collector/analyzer for detailed vibration analysis.
Trivia Contest
 
Many Thanks to all of you who participated in last issues' Trivia Contest.  The first to respond with the correct answer was Adam Butler of Newmont Mining Company. Adam received a CD of SKF's Electronic Engineering Handbook" and assorted SKF promotional items including Coffee Mug, Knife, Clipper,Key Chain and Pens.
 
Question #4  
In a machinery vibration application, what 3 parameters make up a Polar Plot?
Send your answer to dgallagher@ghg.net and put "Question #4" in the subject line.

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